Okay,
let's talk about alternators
More generally, let's talk about
"remanufactured" auto parts
such as you can buy from parts stores and other
lines of part supply.
In one word, they're garbage. Don't buy them.
I've got a good friend in
the
rotating-electrics industry; I've seen what goes
into the
"remanufactured" parts, and it's pure junk,
through and through.
Low-bid, low-spec Chinese consumables that don't
even come close to
meeting the OEM spec. And yes, that's even on
the "lifetime" units.
I've had enough very bad experiences and
helped
enough people fix their
cars (stranded by prematurely dead
"remanufactured" electrics) that I
very strongly warn people off of them. And
even the ones that don't
fail outright cause operational problems.
Alternators with extremely
poor low-RPM charging characteristics and/or
"noisy"/jumpy output due
to mismatched rotors and stators and
low-quality diodes. Starters that
sound like hell because the gears are mismatched
and sandblasted.
It's just not worth the price savings.
There's nothing inherent in the concept
(or theory) of remanufacturing that
precludes a consistently
high-quality result. As is so often the
case, the problems arise from
the implementation, not the concept. In
America, most of the
market for remanufactured parts is more
interested in out-the-door
price than in the vagaries of quality and
durability. People spend
twenty minutes calling around asking for a
price on a starter, then go
fetch the one with the lowest quote. This is
especially true where
DIYers are concerned; mostly they're working
on their own cars because
they cannot or will not pay to have someone
else do it. In that
context, low price is king, and the money
goes into glossy boxes and
frilly "Lifetime Warranty!" certificates and
gimmicky "100% new parts!"
babble (not telling you anything about the
cruddy unquality of those
new parts...), while the parts themselves
get treated as quickly as
possible. So that's one vector for pressure
towards low price and away
from pesky quality concerns.
Another is that the items we're specifically
discussing here are old!
Many or most of them have been
through the quick 'n' abusive,
low-price-at-all-costs "remanufacturing"
process several times. Critical casting
dimensions have been blasted
into oblivion...multiple times. Low-quality
parts have replaced
low-quality parts...multiple times. Stators
and rotors have been
mismatched...multiple times.
Even those parts sources
that tended to carry a higher grade of
refurbished rotating
electricals (NAPA, CarQuest, Big-A, etc. in
comparison to the
consumer-grade places like Kragen, Schuck's,
Autozone, Pep Boys, etc.)
have lately been
"aggressively moving to capture their share
of the DIY market", which
is MBA-speak for signing on to stock the
dreck coming from A1-Cardone,
Arrow, Champion Reman and the rest of the
quick-n-cheap
remanufacturers.
More recently, there's been a great deal of
name-licensing to try
to bolster confidence in reman parts by
applying reputable OEM names to
them. "Bosch Remanufactured". "AC-Delco
Remanufactured". "Mopar
Remanufactured". Nothing's different; the
contract is farmed out to the
low-bid factory where unskilled workers tear
apart cores, abusively
clean them with overharsh abrasives
(destroying machined tolerances
and protective surface finishes in the
process), throw the mismatched
parts of numerous different and marginally
compatible originals back
together using poor-quality Chinese
consumables (brushes, bearings,
diodes, etc.), spray 'em with clear coat
that lasts all of 3 months,
and throw 'em in "BOSCH" (or whatever) boxes
together with a 3-color
Certificate of Lifetime Warranty.
I've seen these operations at work. The
"BOSCH" boxes are right
next to the "ACDelco" boxes are right next
to the "MOTORCRAFT" boxes
are right next to the "MOPAR" boxes are
right next to the "AUTOLITE"
boxes are right next to the "CHAMPION" boxes
are right next to the
"Original Equipment reManufactured" boxes
(not kidding about any of
these, even the last ones).
I don't see it getting better any time soon
in the automotive
aftermarket. The latest gimmick is the "100%
new"
scam. Yeah, you can walk into a parts store
and buy a "100% new!"
alternator or starter or whatever for your
20-year-old car.
Sure...but
they're
brand-new, very low quality Chinese
copycats.
Remember several years ago when President
Bush visited a company called
USA Industries to talk about how the
American small business owner is
the backbone of America? Maybe you don't
remember this, but proudly
posted on the White House website was a
picture showing President
Bush's visit to
USA Industries in Bay Shore, NY, in March of
2004. He went there to
trumpet his tax cuts' benefit to good
old-fashioned American businesses
like USA Industries.
Only one problem with all those
starter/alternator boxes stacked up
behind the smiling politicos, flanking the
great big American flag:
The only thing American about USA Industries
is the labor involved
in unloading shipping pallets. USA
Industries does not manufacture or
remanufacture anything. They collect starter
and alternator cores, sell
'em for scrap metal, and import Chinese
copycat parts for insertion
into flag-festooned "USA INDUSTRIES" boxes
and distribution to your
friendly local auto parts chain to be sold
as "100% New from USA
Industries!".
Alternator problems like low output at
idle, flickery
or spiky output, etc. are often greaty
aggravated by the
installation of a "remanufactured"
alternator.
These contain mismatched components from
multiple different original
alternators, which are physically
interchangeable but electrically
don't work
properly together. There are
many problems that can
affect any
alternator and reduce its output, make it
flickery, etc. An open or
shorted diode or another
fault in one of the alternator's winding
phases can cause the
alternator to carry on working, but with
reduced efficiency and output.
Often, such alternators will pass the
"tests" you can get
done at the parts store.
Let's talk also about warranties. "Lifetime
warranty"
means you get to spend your
lifetime replacing failed parts under
warranty. Sure, they'll usually
give you another alternator (starter,
carburetor, brake cylinder,
distributor, whatever) but the overall
effect is to make the car
unreliable, which means the lifetime
warranty is nothing but a sales
tool.
All of the above applies equally to
alternators, starters, brake master
cylinders, carburetors, etc.
So
what's the alternative? A careful bench
rebuild by a qualified
rotating-electrics house that uses quality
parts. Ask what brand of
components they use. WAI/Transpo is a good
answer. I don't worry much
about warranties. 30 days is plenty. If they
accidentally screwed up or
got a bad component, it'll show in that
timeframe. I have never had
trouble finding such a place anywhere I've
lived. "Starters and
alternators" or "alternators and starters"
is a typical subject
heading.
AND NOW....
1. Aiming instructions for the new Night
Hawk headlamps: http://www.danielsternlighting.com/tech/aim/aim.html
http://www.danielsternlighting.com
Wednesday, Feb. 18, 2022
Daniel
Stern talks about Adaptive LED
Headlights
The popular media are largely getting this wrong
in predictable ways.
ADB means adaptive driving beam. It is a
camera-driven system that keeps
track of the position of other road users
relative to the equipped car,
and selectively, dynamically shadows them out of
what is otherwise a
high-beam light distribution. In theory, and as
implemented everywhere
outside the USA, it resolves the century-old
conflict between seeing and
glare; it removes the constraints exerted by
static low and high beams.
(low beams of any and every kind give inadequate
seeing light due to the
need for glare control).
Rest-of-world ADB systems can reduce glare and
increase seeing to a much
greater degree than what NHTSA has just
specified. What NHTSA has said
(finally, after over a decade's worth of
foot-dragging) amounts to
"Sure, you can have ADB, as long as it is within
the constraints that
also apply to fixed beams". They've said the
shadow zone cannot be less
intense than a fixed, static low beam would be
at that point in space,
and the un-shadowed zone cannot be more intense
than a fixed, static
high beam would be at that point in space—thus
kneecapping both of ADB's
advantages.
The infrastructure law instructed NHTSA, in
black-letter text, to allow
ADB in accord with SAE J3069 (which in turn more
or less amounted to a
conversion of the rest-of-world UN standard into
terms compatible with
the US legal system). NHTSA has asserted, at
great length, that "NHTSA
shall permit ADB in accordance with SAE J3069"
doesn't actually mean
they have to allow ADB in accordance with SAE
J3069.
Specific headlamps and taillights are specified
for the testing (2018
Ford F-150 and 2018 Toyota Camry headlamp and
taillight, 2018
Harley-Davidson motorcycle headlamp and
taillight, , but these, like all
other components, will eventually go out of
production. The Harley
headlamp originally specified already went out
of production while NHTSA
were taking their time writing this rule! NHTSA
makes a vague claim that
they imagine later-year headlamps will be
substituted by some future
amendment to the regulation, but NHTSA's track
record on that kind of
thing is extremely poor; most likely this will
become yet another
problematically outdated aspect of FMVSS 108.
Most US headlamps since 1999 have not been
horizontally aim-adjustable,
for reasons that were spurious when codified by
NHTSA 25 years ago.
Horizontal aimability is utterly necessary for
ADB, and is made
unnecessarily expensive and problematic because
NHTSA requires either
that headlamps be non-adjustable or that an aim
indicator device be
present that proved expensive and unreliable.
In other words: yet again, now ADB (per the
international standard) has
been working great with zero problems for 16
years and millions of
miles/kilometres, here comes NHTSA to say "We're
right and the stupid
rest of the world is wrong" and issue a
regulation that will make
US-spec ADB systems significantly inferior to
those in the rest of the
world, and more expensive to make, and not
compatible with rest-of-world
systems (thus even more expensive because
duplicative engineering,
production, etc).